Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine

In today's highly competitive manufacturing industry, the surface treatment quality of tools and parts directly affects product performance and service life. For solid rod-shaped tools such as CNC inserts with holes, end mills, drills, and taps, the precision and effect of surface treatment are particularly crucial. The Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine, as an advanced piece of equipment specially designed for the automatic sandblasting requirements of these tools, brings new solutions to the manufacturing industry with its excellent performance and multi-functional characteristics.
  • Detailed Description
In today's highly competitive manufacturing industry, the surface treatment quality of tools and parts directly affects product performance and service life. For solid rod-shaped tools such as CNC inserts with holes, end mills, drills, and taps, the precision and effect of surface treatment are particularly crucial. The Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine , as an advanced piece of equipment specially designed for the automatic sandblasting requirements of these tools, brings new solutions to the manufacturing industry with its excellent performance and multi-functional characteristics.

This Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine is meticulously crafted for the automatic sandblasting requirements of solid rod-shaped tools such as CNC inserts with holes, end mills, drills, and taps. During the research and development process, full consideration was given to the special shapes, dimensional accuracy, and complex requirements of the surface treatment processes for these tools. For CNC inserts with holes, the equipment can precisely and uniformly sandblast the inside of the holes and the surface, ensuring that every minute area achieves the desired treatment effect, effectively removing burrs and impurities inside the holes, and improving the cutting precision of the tool. For end mills, it can perform uniform sandblasting passivation along the spiral flutes and end cutting edges, enhancing the tool's wear resistance and cutting performance. For drills and taps, it can finely treat the cutting edges and threaded parts, improving their service life and processing quality. Regardless of the type of solid rod-shaped tool, this equipment can provide precise and efficient sandblasting solutions.
Its working principle cleverly utilizes the negative pressure ejection effect generated by the high-speed flow of compressed air within the spray gun. When compressed air passes through the spray gun at an extremely high speed, it forms a negative pressure area inside the gun. At this time, the sand-water mixed abrasive is rapidly drawn into the spray gun through the sand hose and is ejected onto the workpiece surface at an astonishing speed along with the airflow. This high-speed ejected sand-water mixed abrasive produces a uniform and powerful impact and abrasion effect on the workpiece surface, achieving a precise sandblasting passivation effect. For CNC inserts, it can effectively remove micro-defects and burrs on the cutting edge, making the edge sharper and smoother, improving cutting efficiency. For tools such as end mills, drills, and taps, it can improve the surface roughness, enhance the surface's wear resistance and corrosion resistance, and extend the service life of the tool. At the same time, compared with traditional dry sandblasting, the liquid sandblasting method can reduce dust generation, lower environmental pollution, and provide a healthier and safer working environment for operators.

The main body is manufactured using high-quality 304 stainless steel plate. This material possesses excellent corrosion resistance and high strength, capable of withstanding the erosion of various chemicals and impacts from mechanical external forces during long-term use, ensuring the structural stability and service life of the equipment. The main components are selected from imported or well-known domestic joint venture brand products, guaranteeing the high quality and reliability of the equipment from the source. The equipped high-efficiency wear-resistant sand pump has strong conveying capacity and wear resistance, capable of stably delivering the sand-water mixed abrasive to the spray guns, ensuring the continuity and uniformity of the sandblasting process. The equipment is equipped with 8 sets of special automatic sandblasting guns. These sandblasting guns have been carefully designed and optimized to perform precise ejection according to different tool shapes and processing requirements, improving sandblasting efficiency and quality. In addition, the key parts of the equipment adopt wear-resistant and durable materials and advanced manufacturing processes, capable of maintaining good performance under long-term high-load operation, reducing equipment maintenance and replacement costs, and providing customers with higher cost performance.

This Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine possesses many excellent performance characteristics. The whole machine runs smoothly, without generating significant vibration and noise during high-speed operation, providing a comfortable and quiet working environment for operators. The ejection uniformity is high, ensuring that every part of the workpiece surface receives sandblasting treatment of the same intensity and density, avoiding surface quality differences caused by uneven ejection. The automatic abrasive recycling system is a major highlight of this equipment. It can promptly recover the used sand-water mixed abrasive, which is then screened, purified, and put back into use, greatly reducing abrasive consumption and wastewater discharge, which not only saves production costs but also meets environmental requirements. This machine is an enclosed internal circulation equipment, equipped with an extraction dust and water mist removal device. During the sandblasting operation, the generated dust and water mist are promptly drawn into the device. After efficient filtration and treatment, dust pollution is completely avoided, keeping the air in the workshop fresh and clean. At the same time, indicators such as the equipment's exhaust and drainage comply with relevant national environmental protection standards, providing a strong guarantee for the green production of enterprises.

1. Compact Design, Wide Applicability: The equipment has a compact structure and a small footprint, allowing for flexible layout within limited production space, saving valuable site resources for enterprises. It has a wide range of applications, not only for processing solid rod-shaped tools such as CNC inserts with holes, end mills, drills, and taps, but also for sandblasting other parts with similar shapes and sizes according to different production needs. At the same time, its operation is stable and reliable, capable of continuous work for long periods, reducing production interruptions caused by equipment failure and improving production efficiency.

2. Flexible Tooling, Multiple Uses in One Machine: Changing different fixtures on the rotary table allows for the processing of various tools. This design greatly improves the processing adaptability of the equipment. Enterprises do not need to equip multiple machines for different types and specifications of tools; by simply changing the fixtures, they can complete the sandblasting treatment of various tools on one machine, reducing equipment investment costs and improving equipment utilization.

3. Automatic Control, Precise Regulation: The automated program control is a major feature of this equipment, with process parameters conveniently adjustable and controllable. Operators can easily adjust parameters such as sandblasting pressure, ejection time, and sand-water mixing ratio through the control panel according to different tool materials, shapes, and process requirements, achieving precise control over the sandblasting effect. In addition, the equipment is convenient for maintenance and repair, with various components rationally laid out and easy to disassemble and replace, greatly shortening equipment repair time and reducing maintenance costs.

4. CNC Panel, Convenient Operation: Featuring a CNC touch screen panel, the operation interface is intuitive and concise. Operators can complete the input of various operation commands and parameter settings by simply touching the screen. At the same time, the panel also has a recipe process storage and retrieval function. Operators can save commonly used process parameters as recipes and directly retrieve them for use when processing the same product next time, without the need to re-set parameters, greatly simplifying the operation process and improving work efficiency.

5. Diverse Gun Mounts, Flexible Choices: Two gun mount modes are available: single sliding table and double sliding table. The single sliding table mode is suitable for fine sandblasting treatment of a single workpiece, ensuring the uniformity and precision of sandblasting. The double sliding table mode allows for simultaneous sandblasting of two workpieces, improving production efficiency and suitable for mass production needs. Enterprises can flexibly choose the gun mount mode according to actual production situations, meeting different production rhythms and output requirements.

This Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine has a wide range of applications, mainly used for the fine sandblasting cleaning and edge passivation treatment of products such as CNC inserts, end mills, cutter bars, hobs, drills, and taps. During the sandblasting cleaning process, it can effectively remove impurities such as burrs, oxides, and oil stains from the workpiece surface, making the workpiece surface cleaner and smoother. In terms of edge passivation treatment, the passivation value can be precisely controlled within the range of 10-60μm, meeting different customer requirements for the degree of part passivation. In addition, this equipment can also be used for the pre-treatment of the above-mentioned products before PVD and CVD coating. Through sandblasting treatment, the surface roughness of the workpiece can be increased, improving the adhesion between the coating and the workpiece surface, enhancing coating quality, ensuring that the coating is uniformly and firmly attached to the workpiece surface, and extending the service life of the coating.

Suitable abrasives include 180-1000 mesh aluminum oxide and industrial glass beads. 180-1000 mesh aluminum oxide has the characteristics of high hardness and good wear resistance, enabling strong grinding and polishing on the part surface, suitable for processing parts with high surface roughness requirements. Industrial glass beads have the advantages of uniform particle size and smooth surface, producing a gentle impact effect on the part surface during sandblasting without causing excessive damage to the part, suitable for processing parts with high surface quality requirements. These two types of abrasives flow smoothly without pulsation, ensuring the stability and uniformity of the sandblasting process, thus achieving the desired treatment effect.

The Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine , with its dedicated customized design, advanced principle, high-quality material selection, excellent performance, distinctive features, wide range of applications, and suitable abrasives, has become an indispensable surface treatment equipment in the manufacturing industry. It can help enterprises improve product quality, enhance production efficiency, reduce production costs, while meeting environmental requirements and achieving sustainable development. Choosing our Multi Functional Rotary Table Precision Liquid Automatic Sandblasting Machine means choosing an advanced, reliable, and environmentally friendly production method, giving your enterprise a competitive advantage in the fierce market competition.

Company

Address: No. 931, Shikou Section, Dongshen Highway, Qiaotou Town, Dongguan City, Guangdong Province

Tel: +86-13360645160/+86-13380185540

E-mail: slpsjx@sandblastingmachinesl.com

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