Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers-Automatic Sandblasting Machine-Dongguan Sanli Machinery Technology Co., Ltd.

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Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers

Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers

In numerous high-tech industries such as electronics, semiconductors, and new energy, polycrystalline silicon, ceramic substrates, and wafers, as key materials, have their surface quality playing a decisive role in product performance and reliability. To meet the urgent needs of these industries for efficient, precise, and environmentally friendly surface cleaning of materials, we have meticulously crafted the Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers, providing customers across various industries with a one-stop high-quality surface treatment solution.

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Automatic Sandblasting Machine

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Detailed Description

In numerous high-tech industries such as electronics, semiconductors, and new energy, polycrystalline silicon, ceramic substrates, and wafers, as key materials, have their surface quality playing a decisive role in product performance and reliability. To meet the urgent needs of these industries for efficient, precise, and environmentally friendly surface cleaning of materials, we have meticulously crafted the Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers , providing customers across various industries with a one-stop high-quality surface treatment solution.

This Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers is a non-standard liquid automatic sandblasting cleaning machine specially tailored according to the unique cleaning process requirements of ceramic substrate parts. It fully considers the diversity of polycrystalline silicon, ceramic substrates, and wafers in terms of material, shape, and size, as well as the differentiated requirements of different industries for surface treatment effects, and is capable of providing precise and efficient cleaning services for various complex working conditions. Whether it is fine electronic ceramic substrates or large polycrystalline silicon wafers, they can all be perfectly processed on this equipment.

The main body is meticulously manufactured using high-quality stainless steel. This material possesses excellent corrosion resistance and high strength, capable of withstanding the erosion of various chemicals and mechanical wear during long-term use, ensuring the stability and durability of the equipment. The equipment is configured with 2 special wear-resistant sandblasting pumps. These sandblasting pumps have undergone special design and optimization, possessing powerful blasting capacity and excellent wear resistance, capable of continuously and stably conveying the sand-water mixture, providing ample power for sandblasting cleaning.

At the same time, the equipment is equipped with 16 sets of universal standard sandblasting guns. These spray guns can swing flexibly, allowing the adjustment of the spraying angle and range according to different cleaning needs, ensuring that every surface receives uniform and thorough cleaning. The spray guns are cleverly arranged in two groups, respectively used for cleaning the front and back sides of the ceramic sheets, achieving all-around, no-blind-spot cleaning effects. The workpieces are steadily placed on the V-shaped brackets of the belt line, and under the precise drive of the reduction motor, they pass through the working chamber at a uniform speed, ensuring the stability and consistency of the cleaning process. The conveyor line is equipped with a stepless frequency conversion speed regulation function, allowing the speed to be steplessly adjusted according to actual production needs, further improving the flexibility and adaptability of the equipment.

This Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers places high importance on environmental protection and resource utilization efficiency. The equipment is equipped with an independent extraction dust removal device, capable of promptly and effectively collecting and treating the dust and exhaust gas generated during the sandblasting process, ensuring that various indicators such as exhaust, drainage, and noise all comply with relevant national environmental standards, creating a clean and safe working environment for operators, while also reducing pollution to the surrounding environment.

In terms of resource utilization, the equipment achieves automatic recycling of sand and water. Through an advanced circulation system, the used sand-water mixture can be promptly recovered, screened, and reused, greatly reducing abrasive consumption and wastewater discharge, which not only saves production costs but also aligns with the concept of sustainable development. The electrical control part is composed of a PLC and a Siemens digital display human-machine interface, etc. Operators can easily set and monitor the equipment's operating parameters through the intuitive human-machine interface, achieving automatic control of the entire machine. This intelligent control system not only improves the operating precision and stability of the equipment but also reduces manual operation errors and labor intensity, bringing the equipment's automation level to a leading position in the industry.

Furthermore, the key parts of the equipment adopt wear-resistant and durable materials and advanced manufacturing processes, capable of maintaining good performance under long-term high-load operation, reducing equipment maintenance and replacement costs, and providing customers with higher cost performance. After processing ceramic sheets using this equipment technology, the surface is clean and uniform, which can significantly improve the quality of finished products, reduce the difficulty and time of subsequent processing procedures, and provide a strong guarantee for enterprises to improve production efficiency and reduce production costs.

This Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers has a scientific and reasonable process flow, as follows:

Loading: Operators accurately place the polycrystalline silicon, ceramic substrates, or wafers to be cleaned onto the V-shaped brackets of the belt line, ensuring the workpieces are placed stably and correctly positioned, preparing for the subsequent cleaning work.

Automatic Sandblasting: After starting the equipment, the sandblasting pumps begin to work, spraying the sand-water mixture onto the workpiece surface at high speed through the spray guns. With the swinging of the spray guns and the uniform movement of the workpieces, the workpiece surface is uniformly impacted and abraded, removing impurities such as oxide layers, dirt, and burrs from the surface.

Flipping: After one side of the workpiece completes sandblasting cleaning, the equipment automatically flips the workpiece, turning its other side upward, preparing for the next sandblasting cleaning. This process requires no manual intervention, greatly improving production efficiency.

Automatic Sandblasting: The same automatic sandblasting cleaning operation is performed on the other side of the workpiece, ensuring that both the front and back sides of the workpiece achieve the desired cleaning effect.

Rough Rinsing: After two rounds of sandblasting cleaning, some abrasive particles and impurities may remain on the workpiece surface. At this point, the equipment starts the rough rinsing program, using high-pressure water flow to perform an initial rinse on the workpiece, removing most of the remaining abrasive particles and impurities.

Spraying: After the rough rinsing is completed, the equipment performs a spraying operation, using clean water to further wash and rinse the workpiece, ensuring the workpiece surface is clean and residue-free, meeting high-quality cleaning standards.

Unloading: After the above series of cleaning processes, the workpieces are automatically conveyed to the unloading position. Operators then remove the cleaned workpieces, completing the entire cleaning process.

The Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers , with its customized design, high-quality material selection, environmentally friendly and efficient performance, and scientific and reasonable process flow, has become the ideal choice for surface cleaning of polycrystalline silicon, ceramic substrates, and wafers. It can help enterprises improve product quality, enhance production efficiency, reduce production costs, while meeting environmental requirements and achieving sustainable development. Choosing our Automatic Liquid Sandblasting Cleaning Line For Polycrystalline Silicon, Ceramic Substrates, And Wafers means choosing an advanced, reliable, and environmentally friendly production method, giving your enterprise a competitive edge in the fierce market competition.

Company

Address： No. 931, Shikou Section, Dongshen Highway, Qiaotou Town, Dongguan City, Guangdong Province

Tel： +86-13360645160/+86-13380185540

E-mail： slpsjx@sandblastingmachinesl.com

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