Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine

In the current era of industrial manufacturing pursuing high precision and high quality, products such as CNC inserts with holes, solid rod-shaped tools, and circular saw blades play a key role in many industries. However, these products have extremely stringent requirements for surface treatment, necessitating an efficient, precise, and environmentally friendly sandblasting equipment to meet their process needs such as passivation and cleaning. The Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine emerged as the times require, and with its unique design and excellent performance, it has become the ideal choice for the surface treatment of these precision products.
  • Detailed Description
In the current era of industrial manufacturing pursuing high precision and high quality, products such as CNC inserts with holes, solid rod-shaped tools, and circular saw blades play a key role in many industries. However, these products have extremely stringent requirements for surface treatment, necessitating an efficient, precise, and environmentally friendly sandblasting equipment to meet their process needs such as passivation and cleaning. The Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine emerged as the times require, and with its unique design and excellent performance, it has become the ideal choice for the surface treatment of these precision products.

This Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine is a semi-automatic liquid sandblasting machine specially designed for the automatic sandblasting requirements of CNC inserts with holes, solid rod-shaped tools, and circular saw blades. It deeply studies the material characteristics, shape structure, and surface treatment process requirements of these products, enabling it to accurately achieve the sandblasting passivation effect, providing a reliable guarantee for the subsequent processing and use of the products. Whether it is complex structures with holes, slender rod shapes, or large-sized circular saw blades, this equipment can handle them with ease, ensuring that every product meets the ideal surface treatment standards.
Its working principle cleverly utilizes the negative pressure ejection effect generated by the high-speed flow of compressed air within the spray gun. When compressed air passes through the spray gun at an extremely high speed, it forms a negative pressure area inside the gun. At this time, the sand-water mixed abrasive is rapidly drawn into the spray gun through the sand hose and is ejected onto the workpiece surface at an astonishing speed along with the airflow. This high-speed ejected abrasive produces a uniform and powerful impact and abrasion effect on the workpiece surface, thereby achieving a precise sandblasting passivation effect, effectively removing burrs, oxide layers, and dirt from the surface, while making the cutting edges more rounded and smooth, improving the product's wear resistance and service life.

The main body is manufactured using high-quality 304 stainless steel. This material possesses excellent corrosion resistance and high strength, capable of withstanding the erosion of various chemicals and mechanical wear during long-term use, ensuring the stability and durability of the equipment. The main components are selected from imported or well-known domestic joint venture brand products, guaranteeing the high quality and reliability of the equipment from the source. At the same time, the equipment is equipped with a high-efficiency wear-resistant sand pump. This sand pump has undergone special design and optimization, possessing strong conveying capacity and excellent wear resistance, capable of continuously and stably delivering the sand-water mixed abrasive to the spray guns, providing ample power support for the sandblasting operation. In addition, it is equipped with 4 sets of special sandblasting guns. These sandblasting guns have been carefully debugged and optimized to ensure the uniformity and precision of the ejection, enabling every workpiece to receive uniform sandblasting treatment.

This Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine possesses many excellent performance characteristics. The whole machine runs smoothly, without generating significant vibration and noise during high-speed operation, providing a comfortable and quiet working environment for operators. The ejection uniformity is high, ensuring that every part of the workpiece surface receives sandblasting treatment of the same intensity and density, avoiding surface quality differences caused by uneven ejection. The automatic sand-water recycling system is a major highlight of this equipment. It can promptly recover the used sand-water mixture, which is then screened, purified, and put back into use, greatly reducing abrasive consumption and wastewater discharge, which not only saves production costs but also meets environmental requirements. Key parts adopt wear-resistant and durable materials and advanced manufacturing processes, capable of maintaining good performance under long-term high-load operation, reducing equipment maintenance and replacement costs, and providing customers with higher cost performance.

This machine is an enclosed internal circulation equipment, equipped with an independent water mist extraction dust removal device. During the sandblasting operation, the generated dust and exhaust gas are promptly drawn into the dust removal device. After efficient filtration and treatment, dust pollution is completely avoided, keeping the air in the workshop fresh and clean. At the same time, indicators such as the equipment's exhaust and drainage comply with relevant national environmental protection standards, providing a strong guarantee for the green production of enterprises. Choosing this equipment is not only an improvement in product quality but also a commitment to environmental responsibility.

1.  **Compact Design, Space Saving:** The equipment has a compact structure and a small footprint, allowing for flexible layout within limited production space, saving valuable site resources for enterprises. At the same time, its operation is stable and reliable, capable of continuous work for long periods, reducing production interruptions caused by equipment failure and improving production efficiency.
2.  **Adjustable Parameters, Flexible Control:** All process parameters are conveniently adjustable and controllable. Operators can easily adjust parameters such as sandblasting pressure, ejection time, and abrasive flow rate according to different product requirements and process conditions, achieving precise control over the sandblasting effect. In addition, the equipment is convenient for maintenance and repair, with various components rationally laid out and easy to disassemble and replace, greatly shortening equipment repair time and reducing maintenance costs.
3.  **Versatile Rotary Table, Strong Adaptability:** The rotary table can use two types of tooling: for inserts and for solid tools. This design greatly improves the processing adaptability of the equipment. Whether it is small CNC inserts or large solid tools, they can be stably fixed and precisely processed on the rotary table, meeting the sandblasting needs of products with different specifications and shapes.
4.  **Intelligent Operation, Easy to Use:** Featuring a CNC touch screen panel, the operation interface is intuitive and concise. Operators can complete the input of various operation commands and parameter settings by simply touching the screen. The recipe process storage and retrieval function further facilitates the processing of different products. Operators can save commonly used process parameters as recipes and directly retrieve them for use when processing the same product next time, without the need for re-setting, greatly improving operational efficiency and accuracy.
5.  **Optional Gun Mounts, Flexible Matching:** Two gun mount modes are available: single sliding table and double sliding table, allowing flexible selection according to different product sizes and processing requirements. The single sliding table mode is suitable for processing small products, offering flexible and convenient operation. The double sliding table mode is suitable for processing large products, enabling simultaneous sandblasting of two parts of the product, improving processing efficiency.

This Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine has a wide range of applications, mainly used for the fine sandblasting cleaning and edge passivation treatment of liquids for CNC inserts, end mills, cutter bars, hobs, and circular saw blades. Through sandblasting treatment, burrs and oxide layers on the product surface can be effectively removed, making the cutting edges more rounded and smooth, improving the product's cutting performance and service life. At the same time, this equipment can also be used for the pre-treatment of the above-mentioned products before PVD and CVD coating. It can clean the product surface, improve coating adhesion, and ensure that the coating is uniformly and firmly attached to the product surface. After coating, it can also be used for droplet cleaning, improving coating quality and making the product surface smoother and more aesthetically pleasing. The passivation value can be controlled within the range of 10-60μm, meeting different customer requirements for the degree of product passivation.

Suitable abrasives include 180-1000 mesh aluminum oxide and industrial glass beads. 180-1000 mesh aluminum oxide abrasive has the characteristics of high hardness and good wear resistance, enabling strong grinding and polishing on the product surface, suitable for processing products with high surface roughness requirements. Industrial glass beads have the advantages of uniform particle size and smooth surface, producing a gentle impact effect on the product surface during sandblasting without causing excessive damage to the product, suitable for processing products with high surface quality requirements. By selecting the appropriate abrasive according to different product materials and processing requirements, the best treatment effect can be ensured.

The Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine , with its dedicated customized design, advanced principle, high-quality material selection, excellent performance, environmentally friendly design, distinctive features, wide range of applications, and suitable abrasives, has become the ideal equipment for surface treatment of products such as CNC inserts with holes, solid rod-shaped tools, and circular saw blades. It can help enterprises improve product quality, enhance production efficiency, reduce production costs, while meeting environmental requirements and achieving sustainable development. Choosing our Single Rotary Table Semi Automatic Precision Liquid Sandblasting Machine means choosing an advanced, reliable, and environmentally friendly production method, giving your enterprise a competitive advantage in the fierce market competition.

Company

Address: No. 931, Shikou Section, Dongshen Highway, Qiaotou Town, Dongguan City, Guangdong Province

Tel: +86-13360645160/+86-13380185540

E-mail: slpsjx@sandblastingmachinesl.com

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