Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine-Automatic Sandblasting Machine-Dongguan Sanli Machinery Technology Co., Ltd.

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Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine

Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine

This Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine is a semi-automatic liquid sandblasting machine specially designed for the sandblasting cleaning and edge passivation process requirements of CNC inserts and flat parts. During the research and development process, an in-depth study was conducted on the material characteristics, shape structure, and surface treatment process requirements of CNC inserts and flat parts. Whether it is the complex geometric shapes of CNC inserts or the strict requirements for surface flatness and roughness of flat parts, this equipment can handle them precisely, ensuring that each part achieves the ideal sandblasting passivation effect, providing a reliable guarantee for subsequent processing and use.

Category :
Automatic Sandblasting Machine

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Detailed Description

This Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine is a semi-automatic liquid sandblasting machine specially designed for the sandblasting cleaning and edge passivation process requirements of CNC inserts and flat parts. During the research and development process, an in-depth study was conducted on the material characteristics, shape structure, and surface treatment process requirements of CNC inserts and flat parts. Whether it is the complex geometric shapes of CNC inserts or the strict requirements for surface flatness and roughness of flat parts, this equipment can handle them precisely, ensuring that each part achieves the ideal sandblasting passivation effect, providing a reliable guarantee for subsequent processing and use.

Its working principle cleverly utilizes the negative pressure ejection effect generated by the high-speed flow of compressed air within the spray gun. When compressed air passes through the spray gun at an extremely high speed, it forms a negative pressure area inside the gun. At this time, the sand-water mixed abrasive is rapidly drawn into the spray gun through the sand hose and is ejected onto the workpiece surface at an astonishing speed along with the airflow. This high-speed ejected abrasive produces a uniform and powerful impact and abrasion effect on the workpiece surface, achieving a precise sandblasting passivation effect. For CNC inserts, it can effectively remove burrs and micro-defects on the cutting edge, making the edge sharper and smoother, improving cutting performance; for flat parts, it can uniformly improve surface roughness, enhancing the surface's wear resistance and corrosion resistance.

The main body is manufactured using high-quality 304 stainless steel. This material possesses excellent corrosion resistance and high strength, capable of withstanding the erosion of various chemicals and mechanical wear during long-term use, ensuring the stability and durability of the equipment. The main components are selected from imported or well-known domestic joint venture brand products, guaranteeing the high quality and reliability of the equipment from the source. At the same time, the equipment is equipped with a high-efficiency wear-resistant sand pump. This sand pump has undergone special design and optimization, possessing strong conveying capacity and excellent wear resistance, capable of continuously and stably delivering the sand-water mixed abrasive to the spray guns, providing ample power support for the sandblasting operation. In addition, it is equipped with 1 set consisting of 4 special sandblasting guns. These sandblasting guns have been carefully debugged and optimized to ensure the uniformity and precision of the ejection, enabling every workpiece to receive uniform sandblasting treatment.

This Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine possesses many excellent performance characteristics. The whole machine runs smoothly, without generating significant vibration and noise during high-speed operation, providing a comfortable and quiet working environment for operators. The ejection uniformity is high, ensuring that every part of the workpiece surface receives sandblasting treatment of the same intensity and density, avoiding surface quality differences caused by uneven ejection. The automatic sand-water recycling system is a major highlight of this equipment. It can promptly recover the used sand-water mixture, which is then screened, purified, and put back into use, greatly reducing abrasive consumption and wastewater discharge, which not only saves production costs but also meets environmental requirements. Key parts adopt wear-resistant and durable materials and advanced manufacturing processes, capable of maintaining good performance under long-term high-load operation, reducing equipment maintenance and replacement costs, and providing customers with higher cost performance.

This machine is an enclosed internal circulation equipment, equipped with an independent extraction dust removal device. During the sandblasting operation, the generated dust and exhaust gas are promptly drawn into the dust removal device. After efficient filtration and treatment, dust pollution is completely avoided, keeping the air in the workshop fresh and clean. At the same time, indicators such as the equipment's exhaust and drainage comply with relevant national environmental protection standards, providing a strong guarantee for the green production of enterprises. Choosing this Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine is not only an improvement in product quality but also a commitment to environmental responsibility.

Compact Design, Saving Space Resources: The equipment has a compact structure and a small footprint, allowing for flexible layout within limited production space, saving valuable site resources for enterprises. At the same time, its operation is stable and reliable, capable of continuous work for long periods, reducing production interruptions caused by equipment failure and improving production efficiency.

Adjustable Parameters, Mastering Process Details: All process parameters are conveniently adjustable and controllable. Operators can easily adjust parameters such as sandblasting pressure, ejection time, and abrasive flow rate according to different part materials, shapes, and process requirements, achieving precise control over the sandblasting effect. In addition, the equipment is convenient for maintenance and repair, with various components rationally laid out and easy to disassemble and replace, greatly shortening equipment repair time and reducing maintenance costs.

Reciprocating Trolley and Combined Gun Mount, Adapted for CNC Inserts: The adoption of a reciprocating trolley and a combined gun mount design is an innovative feature of this equipment. The reciprocating trolley can drive the workpiece to perform reciprocating motion in the horizontal direction, enabling the sandblasting guns to uniformly treat various parts of the workpiece; the combined gun mount can be flexibly adjusted according to the shape and size of the CNC inserts, ensuring that each insert receives the optimal sandblasting effect, greatly improving processing adaptability and efficiency.

CNC Touch Screen Panel, Convenient and Intelligent Operation: Featuring a CNC touch screen panel, the operation interface is intuitive and concise. Operators can complete the input of various operation commands and parameter settings by simply touching the screen. At the same time, the panel also has data storage and query functions, facilitating operators to view and analyze historical processing data, providing strong support for the optimization of the production process.

This Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine has a wide range of applications, mainly used for cleaning before and after coating and edge passivation treatment of CNC inserts. Before coating, sandblasting treatment can clean the insert surface, removing oil, oxide layers, and impurities, improving coating adhesion, and ensuring that the coating is uniformly and firmly attached to the insert surface; after coating, sandblasting treatment can remove burrs and protrusions on the coating surface, improving the coating's surface quality, and enhancing the insert's cutting performance and service life. In addition, this equipment can be extended to process other flat alloy parts, such as molds and gears, meeting the surface treatment needs of parts in different industries. The passivation value can be controlled within the range of 10-60μm, meeting different customer requirements for the degree of part passivation.

Suitable abrasives include 180-1000 mesh aluminum oxide sand and industrial glass beads. 180-1000 mesh aluminum oxide sand has the characteristics of high hardness and good wear resistance, enabling strong grinding and polishing on the part surface, suitable for processing parts with high surface roughness requirements. Industrial glass beads have the advantages of uniform particle size and smooth surface, producing a gentle impact effect on the part surface during sandblasting without causing excessive damage to the part, suitable for processing parts with high surface quality requirements. By selecting the appropriate abrasive according to different part materials and processing requirements, the best treatment effect can be ensured.

The Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine , with its dedicated customized design, advanced principle, high-quality material selection, excellent performance, environmentally friendly design, distinctive features, wide range of applications, and suitable abrasives, has become the ideal equipment for sandblasting cleaning and edge passivation processes of CNC inserts and flat parts. It can help enterprises improve product quality, enhance production efficiency, reduce production costs, while meeting environmental requirements and achieving sustainable development. Choosing our Reciprocating Semi-Automatic Precision Liquid Sandblasting Machine means choosing an advanced, reliable, and environmentally friendly production method, giving your enterprise a competitive advantage in the fierce market competition.

Company

Address： No. 931, Shikou Section, Dongshen Highway, Qiaotou Town, Dongguan City, Guangdong Province

Tel： +86-13360645160/+86-13380185540

E-mail： slpsjx@sandblastingmachinesl.com

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